Industrial cleaning equipment for a controlled and hygienic production process
Why cleaning is a crucial part of your production process
Industrial cleaning is essential for a controlled production procedure. It consists of the following phases: pre‑rinse, cleaning, rinse, disinfection and inspection.
Consequences of incorrect cleaning:
- Microbiological hazards and cross‑contamination
- Product contamination and product recalls
- Faster wear of installations
Those who do not treat sanitation as a procedure allow variation. And variation is the greatest enemy of quality.
Cleaning concepts: CIP and OPC
CIP installations (Cleaning in Place) and OPC cleaning (Open Plant Cleaning) are the two main cleaning concepts within industrial production environments.
Cleaning in Place (CIP)
A CIP installation automatically cleans tanks, pipelines and other equipment without dismantling or moving them. This ensures consistent results and higher food safety.
Open Plant Cleaning (OPC)
OPC cleans and disinfects process machines and surfaces before a new production shift. It is suitable for open production environments where hygiene and efficiency are crucial.
Central cleaning systems
- Consistent cleaning parameters and high process reliability
- Efficient management of water, energy and detergents
- Suitable for larger production sites and environments with fixed procedures
Decentralised cleaning systems
Discover our blog about how decentralised systems work
- Maximum flexibility with limited impact on existing infrastructure
- Lower entry threshold and fast implementation
- Ideal for maintenance, retrofit projects and diverse cleaning needs
Mobile cleaning systems
Discover our blog about how mobile systems work
- Uniform and flexible: usable in various locations within the production area
- Hygienic and efficient
Overview of wash-down systems:
Every concept has its own benefits, if it is correctly integrated in your process.
Determining cleaning pressure: low, medium or high pressure
Choosing the right cleaning pressure is essential for an efficient and controlled cleaning process.
BOONS FIS supplies the full pressure range, from low pressure to high pressure, ensuring the right solution for every application.
Low pressure
cleaning (20 bar)
Suitable for less intensive cleaning, longer exposure time and zones with vulnerable equipment.
- Secure for sensitive machines and surfaces
- Lower risk of damage
Medium pressure cleaning (40 bar)
For floors, machines and surfaces with stubborn dirt and a long exposure time, where low pressure is insufficient and high pressure works too intensibely.
- User‑friendly
- Faster results than a low pressure
High pressure cleaning (100–500 bar)
For robust surfaces and heavy industrial pollution.
- Highly effective for fats, deposits, residue build‑up and production waste
Technology‑independent advice
BOONS FIS supplies the full pressure range and therefore provides technology‑independent advice based on your application.
Cleaning equipment as a fully‑fledged process
Digital process control with Obtimize
Discover how Obtimize controls your workflow
At BOONS FIS, cleaning is a full part of the production operation. Cleaning parameters are defined, measured and continuously adjusted. This ensures reliable, durable installations and enables further optimisation.
Obtimize is the digital tool from BOONS FIS to organise, monitor and optimise the entire wash-down process. Industries gain more control over water consumption, chemical usage, pressure and cleaning times. An uncontrollable process becomes predictable and managed.
Why choose BOONS FIS?
Companies that trust us:
With our procedure‑oriented approach, you receive wash-down equipment that fits your production process perfectly, from central cleaning installations to mobile wash-down units.
- Process‑oriented design: from standard solutions to customised systems tailored to your production environment
- Control and measurability: predictable and reproducible cleaning through adjustable parameters
- Risk management: continuous quality without relying on routines or interpretation
The result: a hygienic, secure and stable production environment with maximum predictability and continuity.
BOONS FIS is your partner for a predictable and hygienic production procedure.
Which cleaning solution suits you best?
Our experts provide the ideal solution for your environment.
FAQ:
- Why is industrial cleaning a crucial part of the production process?
Cleaning directly affects product quality, food safety, uptime and audit results.
When cleaning is not controlled as a process, variation occurs, and variation leads to quality loss, risk of contamination and higher operating costs.
- What is the difference between CIP and OPC cleaning?
CIP (Cleaning in Place) automatically cleans closed systems such as tanks and pipes without dismantling, resulting in consistent results and higher safety.
OPC (Open Plant Cleaning) is intended for open production environments and focuses on thorough cleaning and disinfection of machines and surfaces between production changes.
- Which cleaning system is best suited for my production environment?
This depends on your infrastructure and needs. Centralised systems are ideal for large sites with fixed processes.
Decentralised systems are suitable for expansions or retrofits and are flexible. Mobile units can be used at multiple locations.
A proper analysis of the process, zones and contamination determines the optimal choice.
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How do I choose the right cleaning pressure?
The pressure must be tailored to the type of contamination and material. Low pressure, approximately 20 bar, is recommended for sensitive equipment that requires a longer exposure time. For example, in the food industry.Medium pressure, around 40 bar, is used for general industrial cleaning. High pressure from 100 to 500 bar is suitable for heavy soiling and robust surfaces.
BOONS FIS provides technology-independent advice to ensure that the pressure is perfectly suited to your application.