Right components in a decentralised cleaning system
Right components in a decentralised cleaning system
Cleaning is a crucial part of the production process in the food industry. Only when the right components in a decentralised cleaning system are used, it provides flexibility and efficiency.
We explain why selecting the appropriate components is essential to meet the strict hygiene standards in the sector and how this can help ensure food safety.
01. What is a decentralised cleaning system?
Decentralised stations (DSW satellites) in this system are installed in the production area and may be connected to a pressure boosting unit via a piping system. The stations are fed via suction hoses placed in the jerrycans below.
A decentralised cleaning system is used to clean specific zones or equipment in a production environment. The choice of cleaning components or settings may vary per zone. It is a highly flexible cleaning system.
Advantages
- Offers flexibility
- Reduces the risk of cross-contamination
- Optimises cleaning processes across different production lines
Challenges
However, it requires careful selection of components to ensure consistency and effectiveness in the cleaning process.
02. Key components of a decentralized cleaning system
A well-functioning decentralised cleaning setup is essential for maintaining the highest hygiene standards in the food industry. Each component, including hose reels, hoses, cleaning guns, lances, and nozzles, plays a critical role in ensuring efficiency, durability, and safety.
Selecting the right parts is essential for optimal cleaning performance and hygiene results.
02.01. Hose reels: flexibility and safety
A hose reel is one of the most practical components of a decentralised cleaning system. Hose reels are essential for efficiently storing cleaning hoses, ensuring (workplace) safety and hose durability. Proper storage prevents tripping hazards and damage from pallet trucks.
The automatic, self-retracting reel allows quick hose deployment and retraction, saving time and improving efficiency. Made of durable stainless steel, the right hose reel resists the wet and chemical environment of production.
02.02. Cleaning hoses: durability and flexibility
Cleaning hoses are essential for transporting water and cleaning agents. Choosing hoses that withstand extreme temperatures and chemicals is crucial. Textile-reinforced hoses are flexible and lightweight, ideal for daily cleaning, while steel-reinforced hoses are more durable, suited for intensive use and higher pressures.
For food industry surface cleaning, 1/2" hoses with linen reinforcement and a durable rubber cover are preferred, with or without FDA certification.
02.03. Cleaning guns: precision and control
Cleaning guns deliver water and cleaning agents with precise pressure, enabling quick switching between cleaning methods like rinsing or foaming. A good cleaning gun enhances efficiency, reducing water and cleaning agent usage, which lowers costs and environmental impact.
They come in hand-operated or tap-operated types, each with its own advantages.
02.04. Cleaning lances: reach and effectiveness
Cleaning lances are designed for hard-to-reach places, like tight corners and elevated surfaces, providing extra length and control for more effective cleaning.
Choosing the right lance for the production environment ensures thorough cleaning at all levels, even in difficult spots with hidden hygiene risks.
02.05. Spray nozzles: precise application
Spray nozzles control the precision and effectiveness of cleaning. Available in various types (low/high-pressure, foam, rinse, disinfectant), each designed for specific tasks, the right nozzle depends on contamination type and cleaning method.
Choosing the correct, durable nozzle ensures proper force and coverage for reliable cleaning.
03. Meeting strict hygiene standards
The right components ensure efficiency and compliance with the food industry hygiene standards, like HACCP (Hazard Analysis and Critical Control Points) and BRC (British Retail Consortium).
- Regulatory compliance: All system components must meet relevant regulations and certifications to ensure effectiveness and align with food safety laws.
- Documentation and Monitoring: Keeping detailed records of components and performance is key for audits, demonstrating that the system meets required standards.
05. The Expertise of BOONS FIS
Selecting the right components for a decentralised cleaning system requires specialized knowledge and experience. At BOONS FIS, we offer high-quality cleaning solutions and expert guidance to help you build a system tailored to your production needs.
Our specialists ensure your cleaning system meets the highest hygiene standards while remaining cost-effective. Choosing the right components—pumps, piping, valves, hose reels, and nozzles—is crucial for system effectiveness, safety, and durability.
BOONS FIS, as specialists in hygiene solutions for the food industry provides components that align with your business’s needs, ensuring compliance with all food safety standards.
See it for yourself in our Experience Room.
Schedule an appointment with our sales team to learn more about decentralised cleaning systems or for a demonstration in our Experience Room in Nazareth or Tiel.