Why is calibration important in the food processing sector?

Why is calibration important in the food processing sector?

Cleaning systems and processes are essential in the food processing industry. They have to ensure food safety which implies that every phase/aspect within that cleaning process has to be adjusted or monitored very closely.

This starts with the correct adjusted satellites used within the (de)central cleaning system. 

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Blind faith

For flawless cleaning within the production areas, the cleaning products must always be of high quality. The right ratio of water, compressed air and chemicals is crucial here.

Without precise or wrong settings, cleaning will not have the desired result. Perhaps visibly, but certainly invisibly. Biofilms may not have been adequately dealt with in this way, giving bacteria free rein and increasing the risk of contamination.

You need to be able to blindly rely on your cleaning system, because there is a high chance of wasting chemicals and water, which in turn is harmful to the environment.

Calibration?

To monitor this correct ratio, you need to calibrate the satellites on a regular basis. When determining the calibration rules, the intsensity in use of the cleaning system plays a role, among other things.

For example, is cleaning done daily or weekly? The products used also influence the determination of the calibration rules.

What to check regularly in the cleaning system?

  • adjustment of the quantity of chemicals
  • adjustment of the ratio of chemicals to other liquids
  • shut-off valves
  • pressure gauges
  • pressure of the compressed air
  • water temperature
  • water purity
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Fixed cleaning protocol.

Perform a test after calibration. The results are carefully recorded in a report and compared with the standards laid down in the cleaning protocol or according to certain standards specific to the sector.

The satellites are adjusted in function of the product to be used, results will differ when using a different product. Product changes are always accompanied by recalibration to ensure correct results.

To prevent crystallisation in the chemical lines of the decentralised satellites, rinsing is needed (with warm water for the best results). Otherwise, the flow of chemicals can be affected.

 Food-safe operation for top products.

Regular calibration assures your company and employees that they are working with a cleaning system with regulations and requirements.

The assurance is why investments were made in the system in the first place; intensive, efficient cleaning with optimal ease of use and reliable results.

Want to know more about calibration? 'Why calibration of your cleaning equipment is a necessity'

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Want to know more?

Food processing companies face strict safety and hygiene requirements on a daily basis. At BOONS FIS, we support you with knowledge, experience and well-thought-out solutions tailored to your production environment.

Visit this news page regularly, where we offer insights to make your processes more efficient and safer. This allows you to continue meeting the applicable standards and to strengthen customer confidence.

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